1. Pre-Use Inspection

• Check seals (neck, wrist, ankle) for cracks, tears, or brittleness.
• Inspect zippers for smooth operation and signs of damage or grit.
• Look for fabric punctures, seam separation, or worn areas.
• Confirm all valves and ventilation systems are functional.

2. Post-Use Maintenance

• Rinse the drysuit thoroughly with fresh water after every use.
• Pay special attention to zippers, seals, and areas exposed to salt, sand, or oil.
• Hang the suit inside-out first to dry the interior, then right-side-out to dry exterior.
• Never use a dryer, direct sunlight, or high heat to dry the suit.

3. Zipper Care

• Clean zippers regularly with fresh water and a soft brush.
• Apply zipper lubricant (wax or silicone-based) as recommended by the manufacturer.
• Store zippers partially open to prevent over-stressing.

4. Seal Care

• Lightly dust latex seals with talcum powder when dry to prevent sticking and cracking.
• Avoid contact with oils, fuels, and solvents.
• Store without folding seals to maintain their shape.

5. Storage Tips

• Store flat or hanging in a cool, dry, shaded place.
• Avoid prolonged compression or folding.
• Keep away from UV exposure and chemical vapors.

6. Periodic Maintenance

• Perform test leaks every few months (especially before extended deployments).
• Inspect stitching, boot attachments, and internal suspenders.
• Replace damaged or aged seals as needed.

Replace or repair if:

• Fabric is delaminating or excessively worn.
• Zippers won’t close or leak under pressure.
• Seals are torn or no longer elastic.
• Persistent leaks are found during pressure testing.

Pro Tip:

Keep a drysuit repair kit and spare seals on hand for field repairs. Track usage hours and service dates in a logbook for accountability and readiness.